Custom Foam Insert
We provide a range of custom foam inserts for your equipment protection.
Custom Cutout for EVA Foam Insert
Custom-cut foam inserts help keep your items secure, organised, and well-presented inside your hard case. They are also a cost-effective solution for high-volume production.
If you need a custom-fit foam insert for storing irregular or odd-shaped items, we can help.
You can submit your engineering CAD drawing for a quotation.
If you do not have an engineering drawing, you may also send us a photo of your items together with your preferred layout. The design and engineering drawing fee starts from SGD$1500 and above, depending on the complexity of your customised form insert project.
A one-time production setup fee starts from SGD$600.
Foam insert pricing starts from SGD$30–50 per piece, depending on the material, size, complexity and order quantity.
Contact us for the actual price.
EVA foam hardness can range from 18 to 90 degree. Common standard hardness are
- 18 degree
- 25 degree
- 38 degree (most common)
- 45 degree
- 50 degree
- 60 degree
- 70 degree
- 80 degree
- 90 degree
Material available for custom foam cut-out
- PU Sponge (Polyurethane)
- PE Foam (Polyethylene)
- EPE (Expanded Polyethylene)
- EVA (Ethylene Vinyl Acetate)
Click here to check out and compare other types of packaging material.
Reference
- My Case Builder (custom foam-making service)
- NShot Pro (Software digitizes object items to digital CAD drawing)
Custom Cutout for Closed Cell Polyethylene Foam
Closed Cell Polyethylene (CCPE) Foam Inserts
Closed Cell Polyethylene Foam (CCPE) inserts offer premium protection, precise customization, and eco-friendly durability. Their closed-cell structure provides exceptional resistance to impact, moisture, and chemicals, keeping your products safe during transit. Custom-cut to fit your product dimensions, CCPE inserts maximize space efficiency while enhancing presentation for a wide range of industries.
Key Material Features:
- Material: Cross-linked polyethylene (XLPE/XPE)
- Structure: Closed-cell foam (water- and moisture-resistant), ideal for seals and gaskets
- Density: Nominal ~29 kg/m³ (LD29)
- Surface & Feel: Firm, slightly textured, premium appearance; more rigid and lightweight than EVA foam
Performance Highlights:
- Lightweight yet dimensionally stable
- Excellent shock absorption
- Good recovery after compression
- Easy to cut and machine
- Commonly used for protective equipment inserts
Popular CCPE Foam Brands & Grades:
- Plastazote® (LD29) – Lightweight, firm, closed-cell polyethylene foam with excellent chemical resistance
- Other LD grades: LD15, LD18, LD24, LD29, LD33, LD45, LD60, LD70
- HD grades: HD30, HD60, HD80, HD115
- Optional features: flame retardant, ESD/antistatic, or conductive
Typical Applications:
- Protective packaging and equipment cases
- Industrial cushioning and sports padding
- Medical device protection
Alternative Foam Options
🔵 Evazote®
- Material: Cross-linked ethylene-vinyl acetate (EVA) foam
- Characteristics: Softer and more resilient than Plastazote®, excellent impact absorption, rubber-like feel
- Use Cases: Sports/leisure products, vibration damping, flexible protective inserts
🟡 Supazote®
- Material: Cross-linked ethyl-methyl acrylate (EMA) foam
- Characteristics: Soft to very soft, gentle cushioning
- Use Cases: Soft-touch interfaces, orthopedic products, comfort-focused padding
Quick Comparison:
| Foam Type | Firmness | Key Benefit | Typical Use |
|---|---|---|---|
| Plastazote® | Firm → Very Firm | Rigid, protective cushioning | Equipment inserts, industrial packaging |
| Evazote® | Mid → Soft | Flexible, resilient padding | Sports, vibration damping, flexible inserts |
| Supazote® | Soft → Very Soft | Comfort-oriented cushioning | Orthopedic & soft-touch applications |
Custom Cutout Foam
This is a simplified calculator to provide you with a rough estimate how much your custom foam is going to cost.
The actual cost will still very much dependent on the foam material, and the complexity of the custom foam cutout.
Please do contact us for the actual forma quotation.
Other Custom Foam Manufacturers
Click here for other custom foam manufacturers in Singapore.
-> Click here to return to the range of protective foams available from Rugged-Box.com.